News From Go Plymouth Foam

Swimming Pool Geofoam Project -not too deep to revitalize

Pool 1

The Ashwaubenon Community and School District faced a dilemma - what do you do with an indoor pool that is over 48 years old and has outlived its expected life? Think “outside of the pool” and fill it in with Plymouth Foam’s Durafill GeoFoam and give new life to the building!

Restoring this aged pool was not a viable option as there were too few of lanes and replacement parts were no longer available. The community decided to build a new pool, but what do you do with the old one?

The building that housed the pool was still in good condition. Filling it in with Engineered EPS Foam and pouring 5” of concrete on top “gives this building a new purpose.” This new area will be used as a commons area with tables and chairs for students to eat lunch.

Like all schools districts, needs change. Filling the pool in with foam has a number of possibilities for the district. Foam can be removed and the area can be repurposed for maybe stadium seating or a performance stage. The possibilities are endless.

Pool 2

Filling in a pool sound easy, but reducing in-fill weights and loading pressures of traditional fills such as gravel or stone can be impractical or unachievable. Geofoam to the resue, however filling in a pool with different depths and various slopes is not an easy task.

Boldt Construction’s design team working together with Plymouth Foam Geofoam Consultant, John Calkins, and was able to offer DuraFill Geofoam blocks that were manufactured in various sizes to fit to the contour of the pool. The pieces were labeled and shop drawings were used to install the pieces. Boldt Construction was the general contractor and they “did an excellant job of making the pieces work and come together.”

Using a local contractor and a local manufacturer has many benefits for the local ecomony. Tax money collected for the school district is being spent locally and benefits from the “local multiplier effect.” This multiplier means the money is recirculated 3-5 times in the local economy and is a key tool for creating more local jobs. The school district saved money on transportation cost since the manufacturing facility is less than 75 miles away - now that is “thinking outside the pool.”

Insulating Stud Cavities

Insulating stud cavities or any cavities needing insulation can be difficult to fill. Fiberglass, blown-in and spray foam seems to be high on everyone's list but really fall shorts in many ways. Rigid insulation like Expanded Polystyrene (EPS) by itself or in combination with other insulation may be the ticket, depending on the application. Remodelers will be the first to tell you that when they open up walls they see - fiberglass that is moldy and open, blown-in insulation that is settled down 2' from the top and spray foam that is cracked with bugs crawling through it. Polystyrene Insulating Panels (PIP) Packs may be a good solution in combination with other insulations. PIP Packs are EPS panels that are pre-cut to fit snuggly into opening like stud or furring cavities. PIP Packs can come with "ON Guard" insect protection that can help keep pest and bugs from entering a cavity. Learn More

PIP Pack Wall

PIP Packs can be used as a backer with compatible spray foams. Using EPS rigid insulation can reduce system costs in a spray foam application as the amount and spray foam thickness necessary to fill a cavity or meet r-value requirements can be reduced. Combining the stableness of EPS and the tightness of spray foam, one can create a very effective system.

What are the advantage to using EPS Rigid Insulation

  • Good Insulator
  • Best Rigid Insulation Value
  • Low Moisture Absorption
  • Long-Term R-Value Stability
  • 100% Recyclable
  • Does Not Leach into Surrounding Soils
  • Contain No Ozone Depleting Chemicals
  • Does Not Promote Mold or Mildew
  • Inert
  • Our EPS is Made in USA

Learn More About Advantage to EPS